BIOREACTOR

A bioreactor is a type of fermentation vessel that is used for the production of various chemicals and biological reactions. It is a closed container with adequate arrangement for aeration, agitation, temperature and pH control, and drain or overflow vent to remove the waste biomass of cultured microorganisms along with their products.

A bioreactor should provide for the following:

• Agitation (for mixing of cells and medium),
• Aeration (aerobic fermenters); for O2 supply,
• Regulation of factors like temperature, pH, pressure, aeration, nutrient feeding, and liquid leveled.
• Sterilization and maintenance of sterility.
• Withdrawal of cells/medium.

By the following methods we optimize our product performances,

• Our designs ranges from 5L to 15,000L (Customized).
• Size optimized designs with premium aesthetics.
• Mechanically/ Magnetically mounted agitators with variable shear forces.
• Strictly adhere to ASME BPE and GAMP 5 guidelines.
• Providing automation using PLC control and SCADA, all required parameters can be accessed using supervisory passwords.
• User friendly designs with overseeing futuristic maintenances.
• Using efficient mechanical seals.

FERMENTER

A Fermenter is a device used to accomplish the fermentation process by using microorganisms, and for this reason. It is equipped with all the elements that are necessary to carry out the commercial production of substances like antibiotics, enzymes, beverages etc. in many industries.

Fermenter is designed in such a way that a higher value of product could form by the microorganisms by utilizing a small amount of media. It shows broad applicability in the food industry, wastewater treatment etc. Fermentation is the bioprocessing of the raw substrates through microbial biomass (mostly yeasts and bacteria).

By the following methods we optimize our product performances,

• Our designs ranges from 5L to 10,000L (Customized).
• Size optimized designs with premium aesthetics.
• Mechanically/ Magnetically mounted agitators with variable shear forces.
• Strictly adhere to ASME BPE and GAMP 5 guidelines.
• Providing automation using PLC control and SCADA, all required parameters can be accessed using supervisory passwords.
• User friendly designs with overseeing futuristic maintenances.
• Using efficient mechanical seals.

CIP/SIP SYSTEMS

• We design, develop, manufacture, supply and install mobile and fixed CIP&SIP units for sanitization and sterilization.
• The units are custom made, modular, skidded in automated or semi-automated models as per the required time cycle for cleaning and sterilization.
• The CIP skid is the heart of CIP. The main purpose of CIP is to remove physical dirt and residues, as well as bacteria
• Repeatable, reliable, and effective cleaning is of the utmost importance in a manufacturing facility.
• Cleaning procedures are validated to demonstrate that they are effective, reproducible, and under control. In order to adequately clean processing equipment, the equipment must be designed with smooth stainless-steel surfaces and interconnecting piping that has cleanable joints.
• The chemical properties of the cleaning agents must properly interact with the chemical and physical properties of the residues being removed.

Our clean-in-place, sterilize-in-place systems possess unique features;

• Assuring safety of the consumers by repeated design testing and researches.
• Remove physical dirt, residues as well as microbes.
• Extend food product shelf life
• Reduce the number of system downtime
• Ensure product cycles are efficient and cost-effective

BIO KILL SYSTEMS

• Biological waste produced by pharmaceutical, gene-therapy manufacturing and R&D processes is considered hazardous to human health.
• Environmental regulation demands that bio-waste generating from biocontainment facilities must be inactivated by chemical or heat process before discharging into conventional effluent treatment systems.
• The Bio kill system ensures that the quality of effluent is acceptable to the environmental standards set for effluent disposal.
• Common methods for performing this deactivation utilize either heat, which elevates and holds temperature to “destroy” any existing living microorganisms, or chemicals, which are injected and held at specific concentrations required to eliminate biological waste.